metal work

Big things are coming

Blackhawk Composites is now Aerospace Composites Solutions. Stay tuned for more big announcements and our brand new website!

Aerospace Composites Solutions

Full-Service Capabilities to Support Aircraft Performance Enhancement

Aerospace Composites Solutions (formerly Blackhawk Composites) is a comprehensive composite design and manufacturing facility focused on boosting aircraft performance and capabilities. Our services include design support, prototype creation, building, and certifying composite components. Composites are lighter, stronger, and more durable than standard aerospace and high-performance industry materials, offering opportunities for increased performance, strength, and payload while reducing maintenance costs. At Aerospace Composites Solutions, we deliver diverse solutions tailored to your needs while our full in-house services and cost-saving techniques give you the competitive advantage. If it’s increased performance you seek, we can help.

Aerospace Expertise

As commercial and military aircraft operators demand product upgrades, OEM and aftermarket providers are responding with innovative composite solutions to enhance legacy aircraft performance and efficiency.

Aerospace Composites Solutions is uniquely qualified to engineer, prototype, and produce complete composite solutions to meet exacting aerospace industry standards and requirements. We are one of just a few companies approved to utilize Toray carbon epoxy composite material, the same material used on commercial jetliners and favored by the FAA.


Our Morgantown, Kentucky, composite engineering, and manufacturing facility houses the state-of-the-art equipment required to manufacture, test, and certify your aerospace-quality composite solutions to rigorous specifications. Centrally located in a low-cost labor market, we’re dedicated to offering our customers a cost-effective advantage.

Boasting a 98% first pass yield and 100% on-time delivery, Aerospace Composites Solutions today manufactures components for more than a dozen programs and has either led or partnered with customers to manufacture and certify more than 50 projects.

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